Back to the land...

This blog is an account of our experiences trying to homestead in Eastern Tennessee. We've bought almost ten acres with power and a well, and a small shed for the well pump. Half the land is already cleared.

This year we haul out 10 tons of trash from an old burned down home. We plant a large garden, and fruit trees, and build a compost bin specifically for humanure. We build a small pad for a gazebo up under the oaks, and begin building our house/barn, with grading, a stone foundation, a concrete stem wall, and the modified post and beam frame. Everything is done by hand. We also dig four thirty foot swales across the top of the clearing and plant the berms with blueberry. A lot of work, and a lot more to go . . .

I'll also cover the process of picking out a piece of land, the negotiation, and "where to begin?" phase, at least how it all went for us.

[YEAR 2] - We build the shell of a 16'x25' two story cabin from scratch . . . check out how it was built.

[YEAR 3] - We try to finish the cabin . . .

[YEAR 4] - I move up permanently to the property to homestead full-time . . .

[YEAR 5] - Rachel and I try to make it as homesteaders . . with a wood cook stove, dairy goats and a cow, finish the barn, expand the garden, fence pastures, plant more fruit trees, build a flock of healthy layers, grow our own animal food - in other words . . . WORK WORK WORK WORK WORK . . .

[YEAR 6]
'Homesteading in Tennessee' is now HOLDOUT FARM. Check out our new farm website. We produce premium quality raw dairy products from our fodder-fed goats, pastured eggs, organic fruits and vegetables, and offer a seasonal list of classes on Permaculture Homesteading.
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Thursday, September 17, 2009

The Post and Beam Frame

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I went with post and beam rather than conventional stud framing because we haven't yet purchased our doors or windows. In fact our whole design we're pretty much making up as we go along. With the post and beam I can get the frame and roof up and work in doors and windows later. With stud walls I'd be locked in to whatever rough openings I'd made.

Another reason the post and beam approach appeals to me, at least in this situation, is I can keep all the weight directly on the piers. There are 12 piers, so I'll do 12 posts right on top of the piers, and put no strain on the girders.

My posts will be made of tripled 2x6's, so nominally 6x6 [actually 4.5" x 5.5"]. I had the opportunity of discussing my cabin plans with a roof truss engineer at the lumber yard. I did a drawing for him and asked his advice on what dimension wood I should choose. He believed tripled 2x6's would work best, and be actually much stronger than a 6x6 post.

I double up my 2x6's first to create my posts. I use glue and clamps and screws - some nails also. The screws are 2 1/2" drywall, the nails ringshank. Since the floor is dead level, I can basically gang cut all the posts so they are identical in length. I've got eight 13 footers, and four 15 footers for the center ridgeline. The two 15 footers in the middle are actually cut 1 1/2" longer than the others, because they tie directly into the floor without a sole plate.

The reason I don't triple up on the posts is to keep the weight down, while I wrestle with putting them up and bracing them in place. When the frame is interconnected and stable I'll then come in and sister the posts with an additional board so they're full-size.

Putting the first posts up is scary. They're not that heavy, but they are so high . . .! Especially the 15 footer. As long as I don't look up I'm fine. I just focus on getting it plumb right in front of me, then clamp it to the braces I've prepositioned [I've attached diagonal braces to the band joists, so all I've got to do is clamp the post to them when I've got it up. I can then tap it around with a mallet to get it perfectly plumb, and fasten. Screws of course, so I can later remove them].

I also fasten blocks to the center of the floor to give spots for diagonal braces to tie into. Here I've got the first three posts in, securely braced:

A closer shot:

All of the above braces are temporary. I now put in my first permanent horizontal board, call it a band joist, ledger, whatever - it's a 16' 2x8, and it will act as the header joist for all my loft joists on this side of the loft [our bedroom]:

The girls and I continue putting up posts and bracing them. I also put up more horizontal 2x8 boards - all of them header joists for the loft.
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One thing that makes it a little more exciting is that Patty has no idea we've gone on to this step, and it's a secret. I'd told her she had to be here to help me get the posts up . . . that there was no way I could do it myself. But as usual I stubbornly plow on and try - with rope, bungee cords and clamps anything's possible. The kids also come in handy for reading the level, or tightening a clamp.
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Here most of the posts are up:

In the foreground is my portable table for clamping boards - we call it the cut station, and it's set up right beside the lumber.
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Here I'm putting the ladder away in the pumphouse after a long hard day:

Here all of the posts are in, with a maze of bracing:

A closeup:

We've got to be very careful how we walk around in here, or we bang our heads on a brace [I do it about 20 times].
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Another shot of the posts and band joists in for the loft floor:

I next put in the joists for the loft and deck it - the same 3/4" Adventech. Since the joists and band are flush I use hangers. I have to be very meticulous here and hang each joist perfectly because these connections will be visible in the finished cabin. I cut the boards just right, set them up in loosely attached hangers, get the end of the joist where I want it, predrill and toescrew, then unattach the hanger and push it up snug around the joist, and clamp and fasten it. It's tedious, but the end result looks very good. There are no ugly gaps between hanger and joist like I so often see on sloppy framing.
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The reason the loft goes in next is so I can stand up there to build the roof. The first step is putting in the ridge beams that connect the tops of the posts - these beams will take all the weight of the rafters that are spaced 16" o.c. The beams are doubled up 2x8's, 26' in length, centered above the top of the posts.
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I first straighten and make plumb the upper part of the posts. I use rope and clamps and braces. I first try pulling the post with rope, then fasten it to a brace once it's plumb. But it's much easier to clamp the upper post to a brace, then bang it over with a mallet till it's plumb. Once it's plumb, fasten it to the brace. This is much, much faster than using rope, and more effective. It's good the posts are only doubled, and not tripled, at this point, or they'd be far more difficult to straighten.
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For the first beam I build it on the loft floor, then Patty and I try to hoist it up on to the top of the outside posts. This is nearly a disaster. I've clamped up 'bumper' blocks to the outside edge of the posts so there's no risk of the beam sliding off the top of the posts once we get it up there. Patty and I are about 15' apart as we hoist the beam. What happens is that my end of the beam gets caught outside the end bumper block, and we're both stuck holding this enormous weight as I try to move the end around and get it positioned right. We do finally get it in, but it's stressful, and exhausting. Next time I'll build the beams in position up over the posts board by board.
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Here the outside ridge beams are in, plus more diagonal bracing [I'm using the 2x6 10' rafters to brace]:
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Each outside ridge beam is tied to the other through 16' 2x8 collar ties that fit fully into a notch on the 15 footers. I joke and call it my 'daring notch', but it ends up being rather easy. This tie helps hold everything together, as the framing at this height has a lot of shear load.
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Here's a closeup of the tie:

Here's a shot of some of the temporary bracing, somewhat out of control:

I next triple up the 15' posts, because the boards for these posts are oriented in such a way that all three need to be in to center the ridge beam above them. I build the entire beam in place, one board at a time, using glue and clamps and fasteners. I've found some heavy-duty metal angles to use on either side of the posts for each connection (in addition to toe-screwing). Each connection gets a variety of screws and nails, plus one big 20d nail driven up into the beam, acting as a sort of spike. I've been told by builders that though the shaft of a screw is tough, and screws have great hold, very large nails have a higher resistance to shear force. So it's good to have a combination of both.
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Here you can see the tripling up of the 15' post, using glue and mostly 16d framing nails:

I put in a lot of blocking beneath where every post goes, so every fastener used for a post / floor connection is driven deeply into wood - not just caught in decking.
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Here's the high center ridge beam:

I take a couple of photos of the view off the loft overlooking the property. Here's looking over the garden:
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Here looking towards the barn:

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Blog Index

10/30/08

BUYING RAW LAND

11/8/08

TRASH CLEANUP

11/10/08

WINTER IN ATLANTA

11/12/08

SPRING IN TENNESSEE

11/14/08

STARTING A GARDEN

11/15/08

BUILDING THE COMPOST BIN

11/15/08

THE FROST

11/16/08

GRADING THE BARN

11/18/08

DIGGING SWALES

11/19/08

PLANTING FRUIT TREES

11/19/08

BUILDING A STONE FOUNDATION

11/20/08

THE CONCRETE STEM WALL

11/21/08

BUILDING A SMALL 12'x12' PAD

11/21/08

THE GARDEN

11/22/08

BUILDING A DRIVEWAY

11/23/08

INSTALLING THE SILL PLATES

11/23/08

THE MODIFIED POST AND BEAM FRAME

11/27/08

FRUIT IN THE GARDEN

11/28/08

THE BARN FRAME

11/29/08

AUGUST IN TENNESSEE

11/30/08

HANGING THE JOISTS

11/30/08

CLEARING THE LAND

11/30/08

COUNTRY NEIGHBORS

11/30/08

THE HARVEST

12/1/08

PLANS FOR A CABIN

12/14/08

THE LAND IN WINTER

12/22/08

BARN UPDATE

12/29/08

WINTER PLANTING

1/4/09

EDIBLE PLANTS

1/10/09

WINTER TREES

1/12/09

WINTER TREES II

1/21/09

CHATTAHOOCHEE RIVER

2/11/09

THE STRAW BALE CABIN

3/26/09

THE STRAW BALE CABIN II

4/2/09

1880 FARMHOUSE

5/6/09

HOMESTEADING / THE CABIN

8/13/09

THE POST AND BEAM CABIN

8/22/09

RETURN TO TENNESSEE

8/25/09

SITE WORK

8/30/09

DIGGING THE FOOTERS

9/4/09

THE PIER FOUNDATION

9/10/09

911

9/11/09

FINISHING THE PIER FOUNDATION

9/12/09

THE GIRDERS

9/13/09

FRAMING THE FLOOR

9/16/09

DECKING THE FLOOR

9/17/09

THE POST AND BEAM FRAME

9/19/09

THE RAFTERS

9/20/09

INSTALLING THE METAL ROOF

9/21/09

FRAMING THE WALLS

9/26/09

DOORS AND WINDOWS

9/27/09

TENNESSEE IN JULY - OUR LAST MONTH

10/2/09

TENNESSEE IN OCTOBER

10/10/09

THE BARN FLOOR

10/15/09

PIGEON MOUNTAIN

11/10/09

NOVEMBER

11/16/09

PERMACULTURE: ANOTHER ROUND OF FRUITING SHRUBS

11/22/09

DRIFTERS

11/30/09

THE BARN ROOF BEGINS

12/20/09

'DRIFTERS' PART I

12/30/09

WEATHER

1/1/10

NEW YEAR'S IN TENNESSEE

1/25/10

DRIFTERS: PART II

3/2/10

MY SISTER'S WEDDING

3/21/10

FERTILIZING WITH HUMANURE

3/28/10

THE ADDITION FLOOR

4/19/10

THE ADDITION

5/11/10

RUNAWAY

6/13/10

FINISHING THE ADDITION

.........................The Timeline.........................

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1992
-MAY . . . for Patty and I's first date, we skip school and go to the Pinnacle - a wooded overlook off the Susquehanna River.
-SEPTEMBER . . . I leave our hometown of Lancaster, PA for college - Penn State in Reading, 45 minutes away.

1993
-FEBRUARY . . . Patty and I both drop out of school, and camp in some woods behind a grocery store in Lancaster.
-MARCH . . . Patty steals her mother's credit card, and with it we take a train to Utah. We ultimately end up on the Northwest Coast, living in Port Orford, Oregon.
-APRIL - OCTOBER . . . We join a traveling carnival and work in it for 6 months. We sleep in the back of a Ryder truck, and go through California, Idaho, Washington and Oregon. I run the guns, and Patty does the goldfish. We save $9,000.
-NOVEMBER . . . We return to Lancaster and are arrested for stealing the credit card.

1995
-OCTOBER . . . We bike from Lancaster down to Charleston, South Carolina. Patty wrecks in North Carolina, and a friend drives us the rest of the way. We live in Charleston for 2 weeks.

1996
-JULY . . . Our first daughter June is born in Lancaster, PA.

1997
-MARCH . . . We sell everything in our apartment, and hike out of Lancaster with backpacks and our 9 month old daughter. We reach the Susquehanna River.
-APRIL - JUNE . . . We get a canoe and paddle 500 miles up the Susquehanna River to its source. We camp on islands. We get a ride to the Erie Barge Canal and paddle west.
-JULY . . . We are arrested in Little Falls, NY. Our daughter is taken, we're charged with neglect, and we fight the courts for months. We are cleared of all charges, but never get her back.
-SEPTEMBER . . . We take a bus out to Ruidoso, NM and camp in woods just out of town. We return to Lancaster and camp in the Brickyard for the rest of the month.
-OCTOBER - FEBRUARY . . . We live in an apartment in the Amish community of Strasburg, PA. Amish go by in their horse and buggies every day.

1998
-FEBRUARY . . . Our second daughter Rachael is born. We try to deliver her on our own at home and fail. Patty ends up in the hospital with a c-section.
-MARCH . . . We get a ride from a friend down to Covington, Virginia. We stay a week, and look for places to camp in the surrounding national forest. We find nothing, and go to New Mexico.
-MARCH - MAY . . . We camp in the Gila National Forest, north of Pinos Altos, a mile from the nearest trail. We camp above a spring with an infinite view west. We start building a hogan.
-JUNE - SEPTEMBER . . . We live downtown in Santa Fe, NM. Patty markets her paintings, and I get a N.Y. literary agent for my first book 'Flesh Aflame'.
-OCTOBER - DECEMBER . . . We rent a house in Crescent City, California, on the Northwest Coast, a mile from the ocean, on the edge of a bird sanctuary. It's great until the rains begin and we run out of money.

1999
-JANUARY - FEBRUARY . . . We camp in the Uwharrie mountains of central North Carolina, and look for a place to build a winter home.
-MARCH . . . We get a canoe and paddle the Holston River down towards Knoxville, Tennessee.
-APRIL . . . We get dropped off in the Smokies and paddle Fontana Lake. We stash our canoe at Chambers Creek and hike in to the Smokies for a secret camp. Patty paints the creek, and we stay 3 weeks.
-MAY . . . We live in a trailer just off the ocean in Myrtle Beach, SC. The sky is beautiful after storms and we love the pelicans.
-JUNE . . . We camp in the Brickyard back in Lancaster, PA, saving money for an apartment.
-JULY - DECEMBER . . . We live in Lancaster and save for our trip back out to New Mexico. We also buy the jeep.

2000
-JANUARY - JUNE . . . We camp and travel all over the Southwest, from the Gila, to Organ Pipe, to the Weminuche in Colorado. Brooke is born in February in a motel in Deming, NM.
-JULY . . . We stay in condos with a friend in Aspen, Colorado. I do concrete work. We then go to California, and look for a place to live in the Russian River area.
-AUGUST - OCTOBER . . . We rent a small house in Tesuque, NM, just outside of Santa Fe. We hike up into the Pecos Wilderness. We become vegetarians.
-NOVEMBER . . . We visit a friend in Tucson, AZ, then drive to Crescent City and the Northwest Coast. The beautiful weather is over, and the rains have begun. We don't stay long.
-DECEMBER . . . We return to Pennsylvania, and live out of our car in the Philidelphia area while Patty works at a restaurant. We sleep in parking lots and rest stops. It's the coldest December on record for the area, with the wind chill it's -10.



2001
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JANUARY . . . We head south for warmth, try the Chatooga area of South Carolina, then camp in the woods of northern Florida.
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FEBRUARY - JUNE . . . We live in Asheville, NC, in the middle of the Southern Appalachains. We spend nearly every day out on the trails, hiking, and learning plants.
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JULY . . . We get mountain bikes for touring, and bike the Blue Ridge Parkway to the Smokies.
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AUGUST . . . We camp in the Weminuche Wilderness of southwest Colorado, and do a 6 day fast.
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SEPTEMBER . . . We stay in Loveland, Colorado with a friend. We climb Long's Peak on the day after 9/11. We then drive to Vermont, and look for a place to live in the Burlington area.
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OCTOBER - DECEMBER . . . We rent a house in Tucson, AZ, and try to become raw fooders.

2002
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JANUARY . . . We hike in to Jordan Hot Springs in the Gila.
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FEBRUARY . . . We bike in to Turkey Creek Hot Springs. We stash our bikes near the mouth of the creek, and hike the rest of the way. Many of the pools have been ruined from floods.
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MARCH . . . We go to Vermont again, this time the Bennington area of southern Vermont. It's way too cold.
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APRIL - JULY . . . We rent a house in Asheville, NC again. This time we have a large garden, and become 100% raw fooders. Every day I'm out hiking the trails gathering wild edible plants.
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AUGUST . . . We cash out all our credit cards, and move up to Shining Rocks Wilderness in the Southern Appalachians, camping at over 5,000 feet. There are blueberry fields everywhere, and blackberry, and wild cherries. Not only are we mono-raw fooders now, much of our food is wild. I hike barefoot everywhere. We bathe in the pool below the falls.
-SEPTEMBER . . . We visit a friend in Atlanta, and on a night full of alcohol I break my foot in 3 places. I'm told I'll be crippled with arthritis, and ultimately never walk again.
-OCTOBER - DECEMBER . . . We rent a furnished condo in Tucson, AZ. I cut my cast off prematurely with tin snips.

2003
-JANUARY . . . We camp off the Gila River at Box Canyon, just up from the city of Gila. I'm still on crutches. We meet Jabber-Mike, and Vet-Mike, and Doug. We trade juniper berries for Doug's black walnuts. We're still 100% raw fooders, and Doug teaches me the local plants.
-FEBRUARY - MARCH . . . We return to Atlanta for free medical care so I can learn how to walk again. PT is hell.
-APRIL - MAY . . . We go back to the Gila and camp off the Gila River. We gather cattail, nettle, primrose flowers, and harvest prickly pear pads. We find the most perfect hot spring in all of the Gila, man-made, at Brock Canyon.
-JUNE . . . We fall off our raw food diet, and camp up at Black Balsam again off the Shining Rock Wilderness. We gather wild strawberries. We then camp above the Amicalola Falls in north Georgia for 2 weeks. We become committed to the idea of buying land.
-JULY - SEPTEMBER . . . We live in Woodstock, GA, just north of Atlanta. I do a 14 day water fast.
-OCTOBER . . . We paddle Fontana Lake in the Smokies, on our way to Nova Scotia. We find a great camp and gather wild persimmons, but ultimately abandon the trip.
-NOVEMBER . . . We go back to camping off the Gila River at Brock Canyon. I begin 'June'. We run totally out of money, and gather and clean 10lbs of desert willow seed to sell to a local guy in Gila. He gives us $20/lb, and we use the money to get back to Georgia.

2004
-JANUARY . . . We go to north Florida, and check out the sinks, and the aquifer springs, and paddle the Wacissa River.
-FEBRUARY . . . We paddle the Suwanee River in North Florida. Patty makes a basket out of greenbriar.
-MARCH . . . We camp in the pine flats of Apalachicola National Forest. We make baskets from grapevine, cordage from the retting of Spanish Moss, and a mat from palmetto. We camp here for 3 weeks with no money while we wait for our tax refund. We're 100% raw fooders again.
-APRIL . . . We camp off Owl Creek and paddle the river. There are free hot showers in a nearby campground. There's a great trail with wild blueberry, and we gather the new shoots of bracken. We later camp in Tate's Hell.
-MAY . . . We camp at Sand Creek in the Ocala National Forest, an hour east of Atlanta. I gather cattail in the Beaver Pond. I edit and type up the 'June' book at a nearby library for a literary agent.
-JUNE . . . We drive out to Oregon and camp off the Illinois River in the Siskiyous.
-JULY . . . We camp in the Adirondacks off Jones Pond.
-AUGUST . . . We camp in the Jemez Region of northern New Mexico. We gather wild mushrooms, and sell lobster mushrooms to chefs in Sante Fe. We camp at San Antonio Hot Springs for a week, and Big Tesuque Campground outside Sante Fe.
-SEPTEMBER . . . We go back to the Gila and camp at Brock Canyon. We gather desert willow seed again. We swim and play games in the river. We see tarantulas. I gather prickly pear fruit in baskets we've made from willow. We take a trip up to Turkey Creek Hot Springs.
-OCTOBER . . . We camp in the Oconee National Forest southeast of Atlanta, under persimmon trees in a field. We also camp up on Pigeon Mountain near Rocktown.
-NOVEMBER - JANUARY . . . We live in Atlanta.

2005
-FEBRUARY - MARCH . . . We move to Portland Oregon. We paddle the Wilamette River, and go to the nude beach at Sauvie Island, just after Mt. St. Helens erupted.
-APRIL . . . We return to north Florida looking for land to buy. Everywhere is flooded, and there's been a lot of damage from the previous hurricane.
-MAY . . . We camp up on Pigeon Mtn. The weather's perfect, and there's more wild food here than anywhere else.
-JUNE . . . We go to Arizona, and camp in the Hannigan area of Apache National Forest. We ultimately try to get back out to Oregon, but car problems make it not possible.
-JULY . . . We return to Pigeon Mtn in Georgia. The blackberries are in.
-AUGUST . . . We stay in a campground off the ocean in Jacksonville, Florida, while we look for jobs and a place to live.
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SEPTEMBER . . . We move back to Atlanta.
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OCTOBER . . . We abandon the jeep with 320,000 miles in a motel parking lot.

2006
-MARCH . . . the girls and I camp up at Pigeon Mtn, in a secret camp we've made.
-JUNE . . . the girls and I go back to Pigeon and camp longer, this time starting a wigwam from red maple saplings, muscadine vines, and grass I collect naked in the field with a small knife.
-AUGUST . . . the girls and I camp up at Graveyard Fields off the Blue Ridge Parkway. Every day we gather the wild blueberries and swim in the pool beneath the falls. We hike all the trails, and establish a secret camp in a grove of juneberries.


2007
-FEBRUARY . . . We look at property in north Florida.
-MARCH . . . We look at property in Asheville, NC.
-JUNE . . . We look at the 10 acres in Sunbright, and make an offer.
-AUGUST . . . We close on the Sunbright property, and take the kids to Disneyworld.
-OCTOBER . . . The girls and I camp up on the property in Sunbright, and clean up the trash from the fire. I build a fireplace out of old concrete blocks.

2008
-APRIL - SEPTEMBER . . . The girls and I camp up on the property. We clean out the rest of the trash, build a compost bin for humanure, plant the garden, and fruit trees, I dig the swales, do the stone foundation for the barn, and the stem wall, and the post and beam frame. We build a pad for the gazebo.

2009
-APRIL - JULY . . . The girls and I camp up on the property again. We build the 2 story cabin from scratch, plant another garden, and more fruiting trees and shrubs.
-OCTOBER . . . I put the upper story floor in the barn.
-NOVEMBER . . . The girls and I begin building the barn roof.